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Electrical Heated

we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

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For annealing and hardening of larger parts, for example heavy cast parts or tool steel dies to temperatures between 800 °C and 1100 °C, we recommend our bogie hearth furnaces with radiation heating. The bogie can be loaded outside the furnace. When the design includes an electro-mechanical lift door and a motorized bogie, the furnace can be opened while hot and the load can be removed for cooling or quenching. When several bogies are used together with a second door or bogie transfer system, one bogie can be loaded outside the furnace while the other bogie is in the furnace. This shortens process times and the residual energy of the furnace can be used when the new charge is heated. Tmax 900 °C or 1200 °C Dual shell housing with rear ventilation, provides low shell temperatures Swing door hinged on the right side Heating from five sides (four sides and bogie) provides for a optimum temperature uniformity Bogie heating receives power via blade contacts when driven in Available In LPG/PNG/HSD/ELECTRIC capacity from 0.5 Mt to 15 MT

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