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'continuous heat treatment solutions'

Items tagged with 'continuous heat treatment solutions'

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We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

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Electric Rotary hearth furnace

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

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Heater

re you looking for the best Corrugation Machine Heater Manufacturer in India? No need to waste your time, just a single click on Kalyani Products, you can get the ultimate quality of Corrugation Machine Heater. We design the Corrugation machine heater using best quality raw material, this machine meets the defined international quality standards. And, this machine is widely popular for its enhanced efficiency and high rate of production. Also, due to these features, the machine is extensively demanded by our valuable clients in the packaging industry for manufacturing corrugated boxes. Moreover, we are well-known for the qualitative Corrugation Machine Heater suppliers in the industry. We offer general three types of Corrugation Machine heater such as oblique type paper corrugation machine, vertical type paper corrugation machine, and double profile paper corrugation machine. We offer these machines that are widely demanded in national as well as international markets. And, our range of machines is fabricated using finest quality material that ensures corrosion resistance and durability. Also, designed using advanced technology; these machines offer enhanced efficiency and a high rate of production. Furthermore, our range is available in different sizes and specifications and at most competitive prices. Features Of Corrugation Machine Heater Compressed Heating Elements for efficient heat transfer & longer life. Nichrome 80/20 or Kanthal Heating Coil. Heater tube sheath S.S. 304. Imported High-grade MgO powder insulation for excellent heat transfer as well as electrical insulation. S.S.Terminal pins to stop fusing & burning at terminals. Quick heating therefore economical and saves power. Center supporting rod made of M.S. for low power and S.S. for high power heater. Long-lasting and effective. Simple and easy replaceability of individual elements. Heavy Duty Corrugation Machine Heater SPECIFICATION FOR 62′ MACHINE 440V/3 PHASE : 12 K W FOR 52′ MACHINE 440V/3 PHASE : 11 K W FOR 45′ MACHINE 440V/3 PHASE : 09 K W FOR 42′ MACHINE 440V/3 PHASE : 08 K W

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Heater

Kalyani Enterprises Products emerged itself, as one of the growing Oil Immersion Heater Manufacturers In Pune, that utilize strong bushing of flanges for manufacturing such devices. Their diverse sizes and ranges are accessible in standard and custom configurations to meet different customer requirements. Finned Oil Immersion Heater have a mixed range of diverse terminal closures. These Immersion Heating Element may provide uniform heating and ensure reliable performance. These Immersion Heater require no thermal protection, have a long lasting life and known for their custom configurations and other features. Their utilization in different applications including oil heating, oil jacket kettles, and similar equipment makes it the very first choice for its users. These are made under the strict vigilance of the experts, who have years of experience in the domain and never fail to meet customer requirements. Being the most successful Industrial Oil Immersion Heater Suppliers and Exporters based in India, we offer the Immersion Water Heater in different sizes, which are comprised of cast iron spines with indoor regulator pocket and are covered with the appropriate top sheet. Dial our number to place your order now.

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Electrical Heated

we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

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We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

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Heating element

Refractory-Supported Heater consists of high-quality, helically-wound, iron-chrome-aluminum metallic alloy resistance heating elements fully embedded in a strong, highly stable, high-temperature refractory body. Produced on a custom basis for OEM thermal process equipment and end-users with unique requirements, Heaters routinely operate to temperatures of 1100°C with power loadings of 2 kw/ft². Some designs successfully carry 4 kw/ft² power density at an operating temperature of 1100°C These rugged heaters feature self-supporting construction and are precision-fabricated for long heater life. The metallic heating element is carefully prepared prior to being cast into the refractory to ensure uniform heat over the entire surface of the unit. The base refractory has outstanding abrasion resistance and is ideal for applications where the heating element might be subject to mechanical damage or being splashed with molten metals. The high thermal mass of the heater minimizes fast thermal changes that can be experienced with low-mass heaters. Heaters are immune to damage from electrical shorting due to contact with materials being heated.

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electric aluminum melting cum holding furnace

Time To Replace The Heating Element Is So Less, It’s A Big Deal. Kalyani Enterprises Launch New Electrical Aluminum Melting/Holding Furnace Without Removing Crucible. Now, Remove Heating Elements Without Having To Remove The Crucible And Shutting Down The Furnace. Due To This Feature, You Save Lots Of Time And Money. This Innovation Helps To Reduce Break Downtime & Prevent From Production Loss. Increase Crucible Life. Kalyani Enterprises is a manufacturer of energy-efficient furnaces for industrial use. Electric Melting furnace available from 25 kgs -1000 Kgs capacity

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