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'optimum temperature uniformity'

Items tagged with 'optimum temperature uniformity'

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For annealing and hardening of larger parts, for example heavy cast parts or tool steel dies to temperatures between 800 °C and 1100 °C, we recommend our bogie hearth furnaces with radiation heating. The bogie can be loaded outside the furnace. When the design includes an electro-mechanical lift door and a motorized bogie, the furnace can be opened while hot and the load can be removed for cooling or quenching. When several bogies are used together with a second door or bogie transfer system, one bogie can be loaded outside the furnace while the other bogie is in the furnace. This shortens process times and the residual energy of the furnace can be used when the new charge is heated. Tmax 900 °C or 1200 °C Dual shell housing with rear ventilation, provides low shell temperatures Swing door hinged on the right side Heating from five sides (four sides and bogie) provides for a optimum temperature uniformity Bogie heating receives power via blade contacts when driven in Available In LPG/PNG/HSD/ELECTRIC capacity from 0.5 Mt to 15 MT

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We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

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We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

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Electrical Heated

we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

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Crematorium Furnace

We Kalyani Enterprises manufacturing cremation furnace/ Smashan furnace/Human Body cremation furnaces & Incinerators, We are selling Electric Crematorium, gasifier crematorium, LPG gas Crematorium, and pet crematorium and our crematorium types of equipment costs is reasonable. The electric crematorium consists of a cremator- double chamber electrical cremation furnace, fresh air blowers, and crematorium emissions control Equipment, control panel board and other necessary crematorium Equipment. Cremation process in electric crematorium inside a crematorium, after the religious rituals are done to the human body, the body will be handed over to the crematory operator for the cremation. Once electric cremation furnace temperature reaches 800 degrees C then the human body placed upon the body charging trolley and the trolley moves forward when the furnace door opens. The body charging trolley laid the body on the cremation bed and come backward and the cremation furnace door will completely close and thus the cremation begins. The electric double chamber cremator furnace is built with high-quality alumina refractory bricks, fire bricks, insulation bricks, arch bricks, various size and types of slabs are bonded with high-quality Castable, fire clay and mortars with a specific type of curing to enable the cremator to withstand the cremation temperature more than 900-degree centigrade. During the cremation, trench designed in the crematorium furnace primary chamber let out the flue gas into the secondary chamber where the hazardous gases and toxins and other volatile substances are completely burned and again trenched out as the hot flue gas into the cyclone separator and then to venture scrubber with the water and finally the scrubbed and cleaned the crematory air emissions are passed out into the 30 meters chimney. The washed water in the venture scrubber water tank flushed out into the effluent treatment plant where the water will be treated. Electrical Crematorium con

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Heating element

Refractory-Supported Heater consists of high-quality, helically-wound, iron-chrome-aluminum metallic alloy resistance heating elements fully embedded in a strong, highly stable, high-temperature refractory body. Produced on a custom basis for OEM thermal process equipment and end-users with unique requirements, Heaters routinely operate to temperatures of 1100°C with power loadings of 2 kw/ft². Some designs successfully carry 4 kw/ft² power density at an operating temperature of 1100°C These rugged heaters feature self-supporting construction and are precision-fabricated for long heater life. The metallic heating element is carefully prepared prior to being cast into the refractory to ensure uniform heat over the entire surface of the unit. The base refractory has outstanding abrasion resistance and is ideal for applications where the heating element might be subject to mechanical damage or being splashed with molten metals. The high thermal mass of the heater minimizes fast thermal changes that can be experienced with low-mass heaters. Heaters are immune to damage from electrical shorting due to contact with materials being heated.

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Burn-Off Oven

Kalyani Enterprises manufacturing Heat Cleaning Oven For Powder & Paint CoatingsAt Pollution Control Products, We Offer to Burn Off Ovens That Are Effective In The Removal (Sometimes Called Stripping) Of Paint And Powder Coatings From Metal Parts Including Hooks, Racks And More. Below Is A Common Application Scenario For Our Ovens. THE PROBLEM: Paint And Powder Coating Operations Need A Safe, Fast And Efficient Way To Keep Their Paint And Powder Hooks And Racks Pristine To Maintain Product Quality And Profitability. Most Paint And Powder Coating Today Is Done Through An Electrostatic Coating Process. The Paint Or Powder Is Charged Negatively When It Comes Out Of The Application Sprayer, And The Part Being Coated Is Charged Positively, Thus Ensuring A Good Bond And Reducing The Amount Of Paint Or Powder Required To Coat The Part. Ultimately Paint And Powder Coating Buildup Reduces The Electrical Contact Resulting In Improper Coating And Wasted Paint Or Powder Coating. Not Only Must The Hooks Be Cleaned Regularly, But The Painted Parts May also Need To Be Stripped Of Old Paint Or Powder Coating So They Can Be Recoated Properly. THE SOLUTION: Cleaning Furnaces (Burn-Off Ovens) Have Been A Major Component Of Paint And Powder Coating Operations For Many, Many Years. The Furnace's Fully Automated Cleaning Cycle Greatly Reduces Labor Costs, Extends The Life Of Hangars And Racks And Helps Maintain A Moving And Clean Finishing Line. Excessive Coatings And Buildup On Hooks, Racks, And Metal Parts Are Vaporized Into Smoke - Pyrolyzed At Temperatures Of 370-430°C. The Resulting Smoke And Emissions Generated Are Drawn Through A Powerful Afterburner Operating At Approximately 430°C, Incinerating The Smoke Completely, Leaving Only Invisible, Odorless And Harmless Water Vapor And Carbon Dioxide To Exit The Exhaust Stack. Only Inorganic Ash Remains On The Parts, Which Is Easily Removed With A Water Rinse. The Cleaned Hooks And Racks Are Then Ready To Be Returned To Service.

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Aluminum holding furnace for Low Pressure Die Casting machine holding Furnace We hold expertise in providing our esteemed clients a wide range of Aluminum Melting Furnace. It is precisely manufactured by our skilled professionals making use of the finest quality raw material and cutting edge technology in compliance with the industry set guidelines. To remove any flaw, our offered melting furnace is checked on different parameters by our quality controllers. Apart from this, it is widely used in melting for die casting, pressure die casting and sand casting. Features: 1) Easy to install 2) High efficiency 3) Pollution free 4 )Less Heat up time 5) Low energy consumption 6) Less Energy consume 7) Good Holding Temperature 8) Less heat losses 9) less air leakages Available from 300 kgs to 1000 Kgs capacity Heating Media : Electricity Heating Element type : Spiral/Strip type

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