Time To Replace The Heating Element Is So Less, It’s A Big Deal. Kalyani Enterprises Launch New Electrical Aluminum Melting/Holding Furnace Without Removing Crucible. Now, Remove Heating Elements Without Having To Remove The Crucible And Shutting Down The Furnace. Due To This Feature, You Save Lots Of Time And Money. This Innovation Helps To Reduce Break Downtime & Prevent From Production Loss. Increase Crucible Life. Kalyani Enterprises is a manufacturer of energy-efficient furnaces for industrial use. Electric Melting furnace available from 25 kgs -1000 Kgs capacity

We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

Kalyani Enterprises manufacturing Heat Cleaning Oven For Powder & Paint CoatingsAt Pollution Control Products, We Offer to Burn Off Ovens That Are Effective In The Removal (Sometimes Called Stripping) Of Paint And Powder Coatings From Metal Parts Including Hooks, Racks And More. Below Is A Common Application Scenario For Our Ovens. THE PROBLEM: Paint And Powder Coating Operations Need A Safe, Fast And Efficient Way To Keep Their Paint And Powder Hooks And Racks Pristine To Maintain Product Quality And Profitability. Most Paint And Powder Coating Today Is Done Through An Electrostatic Coating Process. The Paint Or Powder Is Charged Negatively When It Comes Out Of The Application Sprayer, And The Part Being Coated Is Charged Positively, Thus Ensuring A Good Bond And Reducing The Amount Of Paint Or Powder Required To Coat The Part. Ultimately Paint And Powder Coating Buildup Reduces The Electrical Contact Resulting In Improper Coating And Wasted Paint Or Powder Coating. Not Only Must The Hooks Be Cleaned Regularly, But The Painted Parts May also Need To Be Stripped Of Old Paint Or Powder Coating So They Can Be Recoated Properly. THE SOLUTION: Cleaning Furnaces (Burn-Off Ovens) Have Been A Major Component Of Paint And Powder Coating Operations For Many, Many Years. The Furnace's Fully Automated Cleaning Cycle Greatly Reduces Labor Costs, Extends The Life Of Hangars And Racks And Helps Maintain A Moving And Clean Finishing Line. Excessive Coatings And Buildup On Hooks, Racks, And Metal Parts Are Vaporized Into Smoke - Pyrolyzed At Temperatures Of 370-430°C. The Resulting Smoke And Emissions Generated Are Drawn Through A Powerful Afterburner Operating At Approximately 430°C, Incinerating The Smoke Completely, Leaving Only Invisible, Odorless And Harmless Water Vapor And Carbon Dioxide To Exit The Exhaust Stack. Only Inorganic Ash Remains On The Parts, Which Is Easily Removed With A Water Rinse. The Cleaned Hooks And Racks Are Then Ready To Be Returned To Service.

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity