we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

Time To Replace The Heating Element Is So Less, It’s A Big Deal. Kalyani Enterprises Launch New Electrical Aluminum Melting/Holding Furnace Without Removing Crucible. Now, Remove Heating Elements Without Having To Remove The Crucible And Shutting Down The Furnace. Due To This Feature, You Save Lots Of Time And Money. This Innovation Helps To Reduce Break Downtime & Prevent From Production Loss. Increase Crucible Life. Kalyani Enterprises is a manufacturer of energy-efficient furnaces for industrial use. Electric Melting furnace available from 25 kgs -1000 Kgs capacity

Kalyani Enterprises is one of the leading company in the furnace manufacturing sector. we are manufacturing a verious type of furnace for aluminum casting. We are manufacturing aluminum melting furnace tilting type. These types of crucible furnaces are excellent for melting and pouring directly into the transfer ladles. Very economical as compared to the induction melting furnace. It is available in cubical shell shape and round shape of the furnace. The furnace is tilted by the hydraulic/motorized/ geared mechanism. Furnaces are available in a different capacity and can be customized as per the client's specifications up to 1000 Kg crucible. The furnace is used extensively in PDC & GDC Aluminium foundry for melting and holding applications.The electrical power consumption is only 0.45 unit/Kg of Aluminum molten metal.

Various shape heaters are manufactured as per customers requirment.Stainless steel heaters are widely used to heat liquids, air or metals as a reliable, economical, and versatile way, which can be used in a large variety of applications, including those with size restrictions for small spaces. They allow for even heat distribution as well as a high dielectric strength. Tubular heaters can be formed into a variety of patterns. Order Guidance of various shape stainless steel heater: Diameter Length Shape Voltage Power Quantity

We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

We Kalyani Enterprises manufacturing cremation furnace/ Smashan furnace/Human Body cremation furnaces & Incinerators, We are selling Electric Crematorium, gasifier crematorium, LPG gas Crematorium, and pet crematorium and our crematorium types of equipment costs is reasonable. The electric crematorium consists of a cremator- double chamber electrical cremation furnace, fresh air blowers, and crematorium emissions control Equipment, control panel board and other necessary crematorium Equipment. Cremation process in electric crematorium inside a crematorium, after the religious rituals are done to the human body, the body will be handed over to the crematory operator for the cremation. Once electric cremation furnace temperature reaches 800 degrees C then the human body placed upon the body charging trolley and the trolley moves forward when the furnace door opens. The body charging trolley laid the body on the cremation bed and come backward and the cremation furnace door will completely close and thus the cremation begins. The electric double chamber cremator furnace is built with high-quality alumina refractory bricks, fire bricks, insulation bricks, arch bricks, various size and types of slabs are bonded with high-quality Castable, fire clay and mortars with a specific type of curing to enable the cremator to withstand the cremation temperature more than 900-degree centigrade. During the cremation, trench designed in the crematorium furnace primary chamber let out the flue gas into the secondary chamber where the hazardous gases and toxins and other volatile substances are completely burned and again trenched out as the hot flue gas into the cyclone separator and then to venture scrubber with the water and finally the scrubbed and cleaned the crematory air emissions are passed out into the 30 meters chimney. The washed water in the venture scrubber water tank flushed out into the effluent treatment plant where the water will be treated. Electrical Crematorium con

Kalyani Enterprises manufacturing Heat Cleaning Oven For Powder & Paint CoatingsAt Pollution Control Products, We Offer to Burn Off Ovens That Are Effective In The Removal (Sometimes Called Stripping) Of Paint And Powder Coatings From Metal Parts Including Hooks, Racks And More. Below Is A Common Application Scenario For Our Ovens. THE PROBLEM: Paint And Powder Coating Operations Need A Safe, Fast And Efficient Way To Keep Their Paint And Powder Hooks And Racks Pristine To Maintain Product Quality And Profitability. Most Paint And Powder Coating Today Is Done Through An Electrostatic Coating Process. The Paint Or Powder Is Charged Negatively When It Comes Out Of The Application Sprayer, And The Part Being Coated Is Charged Positively, Thus Ensuring A Good Bond And Reducing The Amount Of Paint Or Powder Required To Coat The Part. Ultimately Paint And Powder Coating Buildup Reduces The Electrical Contact Resulting In Improper Coating And Wasted Paint Or Powder Coating. Not Only Must The Hooks Be Cleaned Regularly, But The Painted Parts May also Need To Be Stripped Of Old Paint Or Powder Coating So They Can Be Recoated Properly. THE SOLUTION: Cleaning Furnaces (Burn-Off Ovens) Have Been A Major Component Of Paint And Powder Coating Operations For Many, Many Years. The Furnace's Fully Automated Cleaning Cycle Greatly Reduces Labor Costs, Extends The Life Of Hangars And Racks And Helps Maintain A Moving And Clean Finishing Line. Excessive Coatings And Buildup On Hooks, Racks, And Metal Parts Are Vaporized Into Smoke - Pyrolyzed At Temperatures Of 370-430°C. The Resulting Smoke And Emissions Generated Are Drawn Through A Powerful Afterburner Operating At Approximately 430°C, Incinerating The Smoke Completely, Leaving Only Invisible, Odorless And Harmless Water Vapor And Carbon Dioxide To Exit The Exhaust Stack. Only Inorganic Ash Remains On The Parts, Which Is Easily Removed With A Water Rinse. The Cleaned Hooks And Racks Are Then Ready To Be Returned To Service.