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Electrical Heated

we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

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We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

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Crematorium Furnace

We Kalyani Enterprises manufacturing cremation furnace/ Smashan furnace/Human Body cremation furnaces & Incinerators, We are selling Electric Crematorium, gasifier crematorium, LPG gas Crematorium, and pet crematorium and our crematorium types of equipment costs is reasonable. The electric crematorium consists of a cremator- double chamber electrical cremation furnace, fresh air blowers, and crematorium emissions control Equipment, control panel board and other necessary crematorium Equipment. Cremation process in electric crematorium inside a crematorium, after the religious rituals are done to the human body, the body will be handed over to the crematory operator for the cremation. Once electric cremation furnace temperature reaches 800 degrees C then the human body placed upon the body charging trolley and the trolley moves forward when the furnace door opens. The body charging trolley laid the body on the cremation bed and come backward and the cremation furnace door will completely close and thus the cremation begins. The electric double chamber cremator furnace is built with high-quality alumina refractory bricks, fire bricks, insulation bricks, arch bricks, various size and types of slabs are bonded with high-quality Castable, fire clay and mortars with a specific type of curing to enable the cremator to withstand the cremation temperature more than 900-degree centigrade. During the cremation, trench designed in the crematorium furnace primary chamber let out the flue gas into the secondary chamber where the hazardous gases and toxins and other volatile substances are completely burned and again trenched out as the hot flue gas into the cyclone separator and then to venture scrubber with the water and finally the scrubbed and cleaned the crematory air emissions are passed out into the 30 meters chimney. The washed water in the venture scrubber water tank flushed out into the effluent treatment plant where the water will be treated. Electrical Crematorium con

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Electric Rotary hearth furnace

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

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tower type melting furnace

The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

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