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'heavy duty refractory base designs'

Items tagged with 'heavy duty refractory base designs'

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Heating element

Refractory-Supported Heater consists of high-quality, helically-wound, iron-chrome-aluminum metallic alloy resistance heating elements fully embedded in a strong, highly stable, high-temperature refractory body. Produced on a custom basis for OEM thermal process equipment and end-users with unique requirements, Heaters routinely operate to temperatures of 1100°C with power loadings of 2 kw/ft². Some designs successfully carry 4 kw/ft² power density at an operating temperature of 1100°C These rugged heaters feature self-supporting construction and are precision-fabricated for long heater life. The metallic heating element is carefully prepared prior to being cast into the refractory to ensure uniform heat over the entire surface of the unit. The base refractory has outstanding abrasion resistance and is ideal for applications where the heating element might be subject to mechanical damage or being splashed with molten metals. The high thermal mass of the heater minimizes fast thermal changes that can be experienced with low-mass heaters. Heaters are immune to damage from electrical shorting due to contact with materials being heated.

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Heater

re you looking for the best Corrugation Machine Heater Manufacturer in India? No need to waste your time, just a single click on Kalyani Products, you can get the ultimate quality of Corrugation Machine Heater. We design the Corrugation machine heater using best quality raw material, this machine meets the defined international quality standards. And, this machine is widely popular for its enhanced efficiency and high rate of production. Also, due to these features, the machine is extensively demanded by our valuable clients in the packaging industry for manufacturing corrugated boxes. Moreover, we are well-known for the qualitative Corrugation Machine Heater suppliers in the industry. We offer general three types of Corrugation Machine heater such as oblique type paper corrugation machine, vertical type paper corrugation machine, and double profile paper corrugation machine. We offer these machines that are widely demanded in national as well as international markets. And, our range of machines is fabricated using finest quality material that ensures corrosion resistance and durability. Also, designed using advanced technology; these machines offer enhanced efficiency and a high rate of production. Furthermore, our range is available in different sizes and specifications and at most competitive prices. Features Of Corrugation Machine Heater Compressed Heating Elements for efficient heat transfer & longer life. Nichrome 80/20 or Kanthal Heating Coil. Heater tube sheath S.S. 304. Imported High-grade MgO powder insulation for excellent heat transfer as well as electrical insulation. S.S.Terminal pins to stop fusing & burning at terminals. Quick heating therefore economical and saves power. Center supporting rod made of M.S. for low power and S.S. for high power heater. Long-lasting and effective. Simple and easy replaceability of individual elements. Heavy Duty Corrugation Machine Heater SPECIFICATION FOR 62′ MACHINE 440V/3 PHASE : 12 K W FOR 52′ MACHINE 440V/3 PHASE : 11 K W FOR 45′ MACHINE 440V/3 PHASE : 09 K W FOR 42′ MACHINE 440V/3 PHASE : 08 K W

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Heater

Kalyani Enterprises Products emerged itself, as one of the growing Oil Immersion Heater Manufacturers In Pune, that utilize strong bushing of flanges for manufacturing such devices. Their diverse sizes and ranges are accessible in standard and custom configurations to meet different customer requirements. Finned Oil Immersion Heater have a mixed range of diverse terminal closures. These Immersion Heating Element may provide uniform heating and ensure reliable performance. These Immersion Heater require no thermal protection, have a long lasting life and known for their custom configurations and other features. Their utilization in different applications including oil heating, oil jacket kettles, and similar equipment makes it the very first choice for its users. These are made under the strict vigilance of the experts, who have years of experience in the domain and never fail to meet customer requirements. Being the most successful Industrial Oil Immersion Heater Suppliers and Exporters based in India, we offer the Immersion Water Heater in different sizes, which are comprised of cast iron spines with indoor regulator pocket and are covered with the appropriate top sheet. Dial our number to place your order now.

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Crematorium Furnace

We Kalyani Enterprises manufacturing cremation furnace/ Smashan furnace/Human Body cremation furnaces & Incinerators, We are selling Electric Crematorium, gasifier crematorium, LPG gas Crematorium, and pet crematorium and our crematorium types of equipment costs is reasonable. The electric crematorium consists of a cremator- double chamber electrical cremation furnace, fresh air blowers, and crematorium emissions control Equipment, control panel board and other necessary crematorium Equipment. Cremation process in electric crematorium inside a crematorium, after the religious rituals are done to the human body, the body will be handed over to the crematory operator for the cremation. Once electric cremation furnace temperature reaches 800 degrees C then the human body placed upon the body charging trolley and the trolley moves forward when the furnace door opens. The body charging trolley laid the body on the cremation bed and come backward and the cremation furnace door will completely close and thus the cremation begins. The electric double chamber cremator furnace is built with high-quality alumina refractory bricks, fire bricks, insulation bricks, arch bricks, various size and types of slabs are bonded with high-quality Castable, fire clay and mortars with a specific type of curing to enable the cremator to withstand the cremation temperature more than 900-degree centigrade. During the cremation, trench designed in the crematorium furnace primary chamber let out the flue gas into the secondary chamber where the hazardous gases and toxins and other volatile substances are completely burned and again trenched out as the hot flue gas into the cyclone separator and then to venture scrubber with the water and finally the scrubbed and cleaned the crematory air emissions are passed out into the 30 meters chimney. The washed water in the venture scrubber water tank flushed out into the effluent treatment plant where the water will be treated. Electrical Crematorium con

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For annealing and hardening of larger parts, for example heavy cast parts or tool steel dies to temperatures between 800 °C and 1100 °C, we recommend our bogie hearth furnaces with radiation heating. The bogie can be loaded outside the furnace. When the design includes an electro-mechanical lift door and a motorized bogie, the furnace can be opened while hot and the load can be removed for cooling or quenching. When several bogies are used together with a second door or bogie transfer system, one bogie can be loaded outside the furnace while the other bogie is in the furnace. This shortens process times and the residual energy of the furnace can be used when the new charge is heated. Tmax 900 °C or 1200 °C Dual shell housing with rear ventilation, provides low shell temperatures Swing door hinged on the right side Heating from five sides (four sides and bogie) provides for a optimum temperature uniformity Bogie heating receives power via blade contacts when driven in Available In LPG/PNG/HSD/ELECTRIC capacity from 0.5 Mt to 15 MT

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Electric Rotary hearth furnace

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

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tower type melting furnace

The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

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