Refractory-Supported Heater consists of high-quality, helically-wound, iron-chrome-aluminum metallic alloy resistance heating elements fully embedded in a strong, highly stable, high-temperature refractory body. Produced on a custom basis for OEM thermal process equipment and end-users with unique requirements, Heaters routinely operate to temperatures of 1100°C with power loadings of 2 kw/ft². Some designs successfully carry 4 kw/ft² power density at an operating temperature of 1100°C These rugged heaters feature self-supporting construction and are precision-fabricated for long heater life. The metallic heating element is carefully prepared prior to being cast into the refractory to ensure uniform heat over the entire surface of the unit. The base refractory has outstanding abrasion resistance and is ideal for applications where the heating element might be subject to mechanical damage or being splashed with molten metals. The high thermal mass of the heater minimizes fast thermal changes that can be experienced with low-mass heaters. Heaters are immune to damage from electrical shorting due to contact with materials being heated.

TUBOTHAL Elements will operate at a far higher power output than standard designs of radiant tube elements. A singleTUBOTHAL assembly may be capable of replacing up to three heaters of a more conventional design, leading to major saving in replacement and maintenance cost. Very high power Levels Long Life "Maintenance Free", Longer service intervals Low ageing Low element weight Low thermal mass Design flexibility

The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

re you looking for the best Corrugation Machine Heater Manufacturer in India? No need to waste your time, just a single click on Kalyani Products, you can get the ultimate quality of Corrugation Machine Heater. We design the Corrugation machine heater using best quality raw material, this machine meets the defined international quality standards. And, this machine is widely popular for its enhanced efficiency and high rate of production. Also, due to these features, the machine is extensively demanded by our valuable clients in the packaging industry for manufacturing corrugated boxes. Moreover, we are well-known for the qualitative Corrugation Machine Heater suppliers in the industry. We offer general three types of Corrugation Machine heater such as oblique type paper corrugation machine, vertical type paper corrugation machine, and double profile paper corrugation machine. We offer these machines that are widely demanded in national as well as international markets. And, our range of machines is fabricated using finest quality material that ensures corrosion resistance and durability. Also, designed using advanced technology; these machines offer enhanced efficiency and a high rate of production. Furthermore, our range is available in different sizes and specifications and at most competitive prices. Features Of Corrugation Machine Heater Compressed Heating Elements for efficient heat transfer & longer life. Nichrome 80/20 or Kanthal Heating Coil. Heater tube sheath S.S. 304. Imported High-grade MgO powder insulation for excellent heat transfer as well as electrical insulation. S.S.Terminal pins to stop fusing & burning at terminals. Quick heating therefore economical and saves power. Center supporting rod made of M.S. for low power and S.S. for high power heater. Long-lasting and effective. Simple and easy replaceability of individual elements. Heavy Duty Corrugation Machine Heater SPECIFICATION FOR 62′ MACHINE 440V/3 PHASE : 12 K W FOR 52′ MACHINE 440V/3 PHASE : 11 K W FOR 45′ MACHINE 440V/3 PHASE : 09 K W FOR 42′ MACHINE 440V/3 PHASE : 08 K W

Various shape heaters are manufactured as per customers requirment.Stainless steel heaters are widely used to heat liquids, air or metals as a reliable, economical, and versatile way, which can be used in a large variety of applications, including those with size restrictions for small spaces. They allow for even heat distribution as well as a high dielectric strength. Tubular heaters can be formed into a variety of patterns. Order Guidance of various shape stainless steel heater: Diameter Length Shape Voltage Power Quantity

Kalyani Enterprises Products emerged itself, as one of the growing Oil Immersion Heater Manufacturers In Pune, that utilize strong bushing of flanges for manufacturing such devices. Their diverse sizes and ranges are accessible in standard and custom configurations to meet different customer requirements. Finned Oil Immersion Heater have a mixed range of diverse terminal closures. These Immersion Heating Element may provide uniform heating and ensure reliable performance. These Immersion Heater require no thermal protection, have a long lasting life and known for their custom configurations and other features. Their utilization in different applications including oil heating, oil jacket kettles, and similar equipment makes it the very first choice for its users. These are made under the strict vigilance of the experts, who have years of experience in the domain and never fail to meet customer requirements. Being the most successful Industrial Oil Immersion Heater Suppliers and Exporters based in India, we offer the Immersion Water Heater in different sizes, which are comprised of cast iron spines with indoor regulator pocket and are covered with the appropriate top sheet. Dial our number to place your order now.

we Kalyani enterprises manufacturing Electrical Gas Carburizing furnace. Pit type sealed retort furnaces are of a cylindrical design vertically erected with a positive sealing mechanism on top in order to contain and preserve heat and atmosphere during a process cycle. The job or charge is loaded into a retort which functions as the chamber of the furnace and the retort is heated externally electrically. Pit furnaces like these are used in general engineering and metallurgical applications for carburizing, nitriding, carbonitriding, nitrocarburizing, hardening, tempering, annealing and also in process industries like coal tar processing, separation of titanium and magnesium from ore etc. Special processes such as aluminium and titanium heat treatment can also be done. In process industries, these furnaces can also be used in high-pressure applications with temperatures from 800°C to 1200°C and pressure ranging from 400mm water column to 9 bar. These are often laid in a pit to make most of the space available and charges can be loaded and unloaded easily. These are manufactured considering working controlled atmospheres with inlets for diffusion and distribution of cracked ammonia, hydrogen, LPG, methanol, argon, nitrogen and other process fluids. Kalyani manufactures and sets up complete automated process plants also. Temperature control, fluid dissociation, gas penetration and dosing can all be taken up for automated operation.

We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support