The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

TUBOTHAL Elements will operate at a far higher power output than standard designs of radiant tube elements. A singleTUBOTHAL assembly may be capable of replacing up to three heaters of a more conventional design, leading to major saving in replacement and maintenance cost. Very high power Levels Long Life "Maintenance Free", Longer service intervals Low ageing Low element weight Low thermal mass Design flexibility

We’re proud to introduce our Electric Continuous Type Heat Treatment Furnace, designed for high-quality performance and efficiency. Key Benefits: High Precision: Operates at 500°C to 1000°C, ensuring optimal heat treatment for various materials with precise temperature control. Energy Efficient: Our advanced electric design reduces energy consumption by up to 30%, making it a cost-effective choice for manufacturers. Enhanced Productivity: Continuous operation allows for higher throughput, significantly reducing downtime and maximizing production efficiency. Sustainable Solution: Designed to minimize waste and lower carbon emissions, aligning with our commitment to environmentally friendly manufacturing practices. High-Quality Manufacturing: At Kalyani Enterprises, we prioritize quality in every furnace we produce, ensuring durability and reliability for our clients. If you're looking to elevate your production process with our high-quality electric continuous heat treatment solutions, let’s connect! #HeatTreatment #ElectricFurnace #EnergyEfficiency #ManufacturingInnovation #Sustainability #KalyaniEnterprises

re you looking for the best Corrugation Machine Heater Manufacturer in India? No need to waste your time, just a single click on Kalyani Products, you can get the ultimate quality of Corrugation Machine Heater. We design the Corrugation machine heater using best quality raw material, this machine meets the defined international quality standards. And, this machine is widely popular for its enhanced efficiency and high rate of production. Also, due to these features, the machine is extensively demanded by our valuable clients in the packaging industry for manufacturing corrugated boxes. Moreover, we are well-known for the qualitative Corrugation Machine Heater suppliers in the industry. We offer general three types of Corrugation Machine heater such as oblique type paper corrugation machine, vertical type paper corrugation machine, and double profile paper corrugation machine. We offer these machines that are widely demanded in national as well as international markets. And, our range of machines is fabricated using finest quality material that ensures corrosion resistance and durability. Also, designed using advanced technology; these machines offer enhanced efficiency and a high rate of production. Furthermore, our range is available in different sizes and specifications and at most competitive prices. Features Of Corrugation Machine Heater Compressed Heating Elements for efficient heat transfer & longer life. Nichrome 80/20 or Kanthal Heating Coil. Heater tube sheath S.S. 304. Imported High-grade MgO powder insulation for excellent heat transfer as well as electrical insulation. S.S.Terminal pins to stop fusing & burning at terminals. Quick heating therefore economical and saves power. Center supporting rod made of M.S. for low power and S.S. for high power heater. Long-lasting and effective. Simple and easy replaceability of individual elements. Heavy Duty Corrugation Machine Heater SPECIFICATION FOR 62′ MACHINE 440V/3 PHASE : 12 K W FOR 52′ MACHINE 440V/3 PHASE : 11 K W FOR 45′ MACHINE 440V/3 PHASE : 09 K W FOR 42′ MACHINE 440V/3 PHASE : 08 K W

Various shape heaters are manufactured as per customers requirment.Stainless steel heaters are widely used to heat liquids, air or metals as a reliable, economical, and versatile way, which can be used in a large variety of applications, including those with size restrictions for small spaces. They allow for even heat distribution as well as a high dielectric strength. Tubular heaters can be formed into a variety of patterns. Order Guidance of various shape stainless steel heater: Diameter Length Shape Voltage Power Quantity

We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

We Kalyani Enterprises manufacturing cremation furnace/ Smashan furnace/Human Body cremation furnaces & Incinerators, We are selling Electric Crematorium, gasifier crematorium, LPG gas Crematorium, and pet crematorium and our crematorium types of equipment costs is reasonable. The electric crematorium consists of a cremator- double chamber electrical cremation furnace, fresh air blowers, and crematorium emissions control Equipment, control panel board and other necessary crematorium Equipment. Cremation process in electric crematorium inside a crematorium, after the religious rituals are done to the human body, the body will be handed over to the crematory operator for the cremation. Once electric cremation furnace temperature reaches 800 degrees C then the human body placed upon the body charging trolley and the trolley moves forward when the furnace door opens. The body charging trolley laid the body on the cremation bed and come backward and the cremation furnace door will completely close and thus the cremation begins. The electric double chamber cremator furnace is built with high-quality alumina refractory bricks, fire bricks, insulation bricks, arch bricks, various size and types of slabs are bonded with high-quality Castable, fire clay and mortars with a specific type of curing to enable the cremator to withstand the cremation temperature more than 900-degree centigrade. During the cremation, trench designed in the crematorium furnace primary chamber let out the flue gas into the secondary chamber where the hazardous gases and toxins and other volatile substances are completely burned and again trenched out as the hot flue gas into the cyclone separator and then to venture scrubber with the water and finally the scrubbed and cleaned the crematory air emissions are passed out into the 30 meters chimney. The washed water in the venture scrubber water tank flushed out into the effluent treatment plant where the water will be treated. Electrical Crematorium con

Refractory-Supported Heater consists of high-quality, helically-wound, iron-chrome-aluminum metallic alloy resistance heating elements fully embedded in a strong, highly stable, high-temperature refractory body. Produced on a custom basis for OEM thermal process equipment and end-users with unique requirements, Heaters routinely operate to temperatures of 1100°C with power loadings of 2 kw/ft². Some designs successfully carry 4 kw/ft² power density at an operating temperature of 1100°C These rugged heaters feature self-supporting construction and are precision-fabricated for long heater life. The metallic heating element is carefully prepared prior to being cast into the refractory to ensure uniform heat over the entire surface of the unit. The base refractory has outstanding abrasion resistance and is ideal for applications where the heating element might be subject to mechanical damage or being splashed with molten metals. The high thermal mass of the heater minimizes fast thermal changes that can be experienced with low-mass heaters. Heaters are immune to damage from electrical shorting due to contact with materials being heated.

Kalyani Enterprises manufacturing Heat Cleaning Oven For Powder & Paint CoatingsAt Pollution Control Products, We Offer to Burn Off Ovens That Are Effective In The Removal (Sometimes Called Stripping) Of Paint And Powder Coatings From Metal Parts Including Hooks, Racks And More. Below Is A Common Application Scenario For Our Ovens. THE PROBLEM: Paint And Powder Coating Operations Need A Safe, Fast And Efficient Way To Keep Their Paint And Powder Hooks And Racks Pristine To Maintain Product Quality And Profitability. Most Paint And Powder Coating Today Is Done Through An Electrostatic Coating Process. The Paint Or Powder Is Charged Negatively When It Comes Out Of The Application Sprayer, And The Part Being Coated Is Charged Positively, Thus Ensuring A Good Bond And Reducing The Amount Of Paint Or Powder Required To Coat The Part. Ultimately Paint And Powder Coating Buildup Reduces The Electrical Contact Resulting In Improper Coating And Wasted Paint Or Powder Coating. Not Only Must The Hooks Be Cleaned Regularly, But The Painted Parts May also Need To Be Stripped Of Old Paint Or Powder Coating So They Can Be Recoated Properly. THE SOLUTION: Cleaning Furnaces (Burn-Off Ovens) Have Been A Major Component Of Paint And Powder Coating Operations For Many, Many Years. The Furnace's Fully Automated Cleaning Cycle Greatly Reduces Labor Costs, Extends The Life Of Hangars And Racks And Helps Maintain A Moving And Clean Finishing Line. Excessive Coatings And Buildup On Hooks, Racks, And Metal Parts Are Vaporized Into Smoke - Pyrolyzed At Temperatures Of 370-430°C. The Resulting Smoke And Emissions Generated Are Drawn Through A Powerful Afterburner Operating At Approximately 430°C, Incinerating The Smoke Completely, Leaving Only Invisible, Odorless And Harmless Water Vapor And Carbon Dioxide To Exit The Exhaust Stack. Only Inorganic Ash Remains On The Parts, Which Is Easily Removed With A Water Rinse. The Cleaned Hooks And Racks Are Then Ready To Be Returned To Service.