The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

Kalyani Enterprises Products emerged itself, as one of the growing Oil Immersion Heater Manufacturers In Pune, that utilize strong bushing of flanges for manufacturing such devices. Their diverse sizes and ranges are accessible in standard and custom configurations to meet different customer requirements. Finned Oil Immersion Heater have a mixed range of diverse terminal closures. These Immersion Heating Element may provide uniform heating and ensure reliable performance. These Immersion Heater require no thermal protection, have a long lasting life and known for their custom configurations and other features. Their utilization in different applications including oil heating, oil jacket kettles, and similar equipment makes it the very first choice for its users. These are made under the strict vigilance of the experts, who have years of experience in the domain and never fail to meet customer requirements. Being the most successful Industrial Oil Immersion Heater Suppliers and Exporters based in India, we offer the Immersion Water Heater in different sizes, which are comprised of cast iron spines with indoor regulator pocket and are covered with the appropriate top sheet. Dial our number to place your order now.

We Kalyani Enterprises also offer Solutionizing and Aging furnaces for aluminum casting industries. We offer batch and continuous solutionizing furnace. Features of furnaces 1. Minimum vibration 2. Less heat loss 3. Quick heat up 4. Homogeneous temperature uniformity 5.Easy for operation 6. Easy for maintenance 7. Automanual Loading and unloading of material 8. Available in Electric and gas-fired type 9. High-performance heating element original Kanthal 10. Automatic control system PLC Scada 11. Also available in a manual system 12. Reasonable price 13. Good service support

Kalyani Enterprises manufacturing Heat Cleaning Oven For Powder & Paint CoatingsAt Pollution Control Products, We Offer to Burn Off Ovens That Are Effective In The Removal (Sometimes Called Stripping) Of Paint And Powder Coatings From Metal Parts Including Hooks, Racks And More. Below Is A Common Application Scenario For Our Ovens. THE PROBLEM: Paint And Powder Coating Operations Need A Safe, Fast And Efficient Way To Keep Their Paint And Powder Hooks And Racks Pristine To Maintain Product Quality And Profitability. Most Paint And Powder Coating Today Is Done Through An Electrostatic Coating Process. The Paint Or Powder Is Charged Negatively When It Comes Out Of The Application Sprayer, And The Part Being Coated Is Charged Positively, Thus Ensuring A Good Bond And Reducing The Amount Of Paint Or Powder Required To Coat The Part. Ultimately Paint And Powder Coating Buildup Reduces The Electrical Contact Resulting In Improper Coating And Wasted Paint Or Powder Coating. Not Only Must The Hooks Be Cleaned Regularly, But The Painted Parts May also Need To Be Stripped Of Old Paint Or Powder Coating So They Can Be Recoated Properly. THE SOLUTION: Cleaning Furnaces (Burn-Off Ovens) Have Been A Major Component Of Paint And Powder Coating Operations For Many, Many Years. The Furnace's Fully Automated Cleaning Cycle Greatly Reduces Labor Costs, Extends The Life Of Hangars And Racks And Helps Maintain A Moving And Clean Finishing Line. Excessive Coatings And Buildup On Hooks, Racks, And Metal Parts Are Vaporized Into Smoke - Pyrolyzed At Temperatures Of 370-430°C. The Resulting Smoke And Emissions Generated Are Drawn Through A Powerful Afterburner Operating At Approximately 430°C, Incinerating The Smoke Completely, Leaving Only Invisible, Odorless And Harmless Water Vapor And Carbon Dioxide To Exit The Exhaust Stack. Only Inorganic Ash Remains On The Parts, Which Is Easily Removed With A Water Rinse. The Cleaned Hooks And Racks Are Then Ready To Be Returned To Service.

Molten Aluminium Transfer Ladle is a refractory product, which is basically used for molten metal transfer. Ladles enable molten aluminium to be held at temperature for extended periods, keeping metal clean. Our transfer ladle having gear box for smooth tilting & ladle having refractory lining of non wetting castable, Available capacity 100 to 1000 Kgs 1. Smooth Tilting Mechanism 2. Less Skin temperature 3. Long Refractory life 4. Maintenance free 5. Easy Handling

TUBOTHAL Elements will operate at a far higher power output than standard designs of radiant tube elements. A singleTUBOTHAL assembly may be capable of replacing up to three heaters of a more conventional design, leading to major saving in replacement and maintenance cost. Very high power Levels Long Life "Maintenance Free", Longer service intervals Low ageing Low element weight Low thermal mass Design flexibility

Non Electric melting furnace We are specialized in providing our esteemed clients a broad range of Aluminum Melting Furnace. Our offered furnace is precisely manufactured by our adroit professionals making use of the superior quality raw material that is procured from the reliable vendors of the market. Our quality controllers test it on different parameters for the assurance of its quality at our clients' premises. The offered melting furnace is broadly used for melting aluminum, brass, copper and other metal. Features: Easy installation Robust structure Withstand high temperature Long refractory Life Easy Maintenance Maximum melting rate Energy Efficient Available sizes from 25 Kgs to 1000 Kgs with various melting rate.