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Electric Rotary hearth furnace

The Rotary Hearth Furnaces are used for various treatment processes such as case hardening and carburizing (low case depth), neutral hardening, reheating, tempering carbonitriding (low case depth), annealing etc. The types of products which can be processed are quite varied being Automotive Components, Bearing Components, Forgings, Off Road/Agricultural components, Powdered Metal components and Aerospace components. Generally, after forging and trimming all jobs are kept aside to cool down for further process. The main purpose of this Rotary Hearth Furnace is to utilize the waste heat after forging.Thus being a continuous operation the job will leave the press at about 800 to 850 degree temperature and it will be put in the furnace for next process, like normalizing annealing or homogenizing where the required temperature are between 850 degree to 1020 degree c based on the process. thereby by drastically minimizing the required power for reheating. As the job is loaded at temperature of 800 - 850 degree, energy input to raise the required processes temperature is reduced by 60 %to 65%, with this furnace. we can save more than 60% energy in heat treatment. Available in various capacities starting from 500 kgs to 5000 Kgs Fuel: Gas/LDO/HSD/ Electricity

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tower type melting furnace

The furnace is designed in order to melt bulky returns from die casting, ingots of Al‐alloy and general aluminum scrap. This is achieved by loading die casting returns from the tower door with the skip automatic loader or hydraulic loader and melting the aluminum in the dry chamber, on a little inclined surface made of castable refractory. The liquid aluminum can therefore flow into the main basin, placed at the back of the furnace. 1. Maximum height of smelted bath : ≈ 750mm. 2. Spillage of melted aluminum: By tilting the furnace on the axis of the spout with oil dynamic system and cylinders. 3. Heating of the furnace: By combustion plants driven by Diesel Oil / LPG / Methane, depending on customer needs, made up of automatic burners and all the safety protections. Dry Melting chamber and Holding Chamber are thermally independent and burning systems work under different control purposes 4. Thermal power installed : 10,00,000 ‐ 30,00,000 Kcal/h depending on furnace dimensions & Capacity 5. Consumption : < 600 Kcal/Kg of loaded aluminum at 720° C. 6. High Melting Rate : 0.5 – 3.0 MT / hr. depending on furnace dimensions and on type of load . 7. Low Maintenance 8. Fast Melting Available from 500 Kgs to 3000 Kgs Capacity Fuel : Gas/Oil

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