Kalyani's high power density heating elements are unsurpassed for melting aluminum and magnesium! Our next-generation Kalyani replacement heating elements feature improved life-enhancing materials technology. The dual-refractory system boosts power density and also increases operating life.
Important Features
• Newly redesigned heating elements feature maximum power density
• Highest aluminum and magnesium melting rates in the industry
• New life-enhancing materials technology and unique tooling system virtually eliminate internal stresses to maximize strength and shock resistance
• No compromises with the dual-refractory system:
(1) Rugged support panels made from the highest strength refractory with the best thermal properties, and
(2) Heater coil embedding cement contains no harsh chemicals so the element coil surface is never subjected to corrosive chemical attack as with single-refractory elements. Result: Greatly extended operating life
• Unique coil embedding process uses no paraffin or wax, eliminating harmful internal air gaps and hot spots that reduce element life
• Actual operating life as much as two to ten times longer than similar-appearing single-refractory elements
• Improved material properties reduce the internal temperature of embedded heater coils for the extended operating life
• Elements produced using highly automated equipment for higher quality, lower cost and reduced operator error
• Stranded lead-to-coil welds have by far the largest cross-sectional area in the industry, virtually eliminating weld failures.
Keywords
wax
Improved
paraffin
industry
hot spots
lower cost
coil welds
compromises
element life
weld failures
support panels
higher quality
harsh chemicals
shock resistance
Highest aluminum
internal stresses
Important Features
material properties
automated equipment
internal temperature
element coil surface
Actual operating life
Heater coil embedding
unique tooling system
embedded heater coils
maximum power density
dual-refractory system
reduced operator error
magnesium melting rates
best thermal properties
extended operating life
harmful internal air gaps
corrosive chemical attack
highest strength refractory
largest cross-sectional area
Unique coil embedding process
high power density heating elements
New life-enhancing materials technology
similar-appearing single-refractory elements
next-generation Kalyani replacement heating elements
